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  Home > Our Business > Aluminium
   
 
 
     
 

Aluminium Overview

Our aluminium business is primarily owned and operated by Balco. We acquired our interest in Balco in 2001 and have since worked to improve its operating performance through expansions and by improving operational efficiencies and reducing unit costs of production.

Where We Operate

Balco’s partially integrated aluminium operations are comprised of two bauxite mines and the korba facility, which includes one alumina refinery, two aluminium smelters, two captive power plants and a fabrication facility, all of which are located in the state of Chhattisgarh in central India.

Principal Components

The Principal inputs of Our Aluminium Business are:

Bauxite

Bauxite is the primary raw material used in the production of aluminium. Balco sources the bauxite required for its alumina refinery from its own mines.

 
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Alumina

Alumina is the primary raw material used in the production of aluminum. Balco currently sources in excess of 60% of its alumina from third party suppliers on both the indian and international markets, with the remainder provided by its alumina refinery. The alumina sourced externally is metallurgical grade calcined alumina with a minimum alumina content of 98.60% on a dry basis.

Power

Power is a key input at balco’s korba facility, where it is provided by two coal-based captive power plants of 270 mw and 540 mw, respectively. On-site diesel generators provide power for balco’s mines.

Production Process

Balco's business has a number of elements which are summarized in the following diagram:
(click here to view the diagram)

Principal Products

Primary Aluminum

Balco produces primary aluminum in the form of ingots and wire rods for sale. Ingots are used extensively for aluminum castings and fabrication in the construction and transportation industries. Wire rods are used in various electrical applications especially in the form of electrical conductors and cables.

Rolled Products

Rolled products, namely coils and sheets, are value-added products that balco produces from primary aluminum. Rolled products are used for a variety of purposes in different industries, including aluminum foil manufacturing, printing, transportation, consumer durables, building and architecture, electrical and communications, packaging and general engineering industries.

By-Products

Vanadium sludge is a by-product of the alumina refining process and primarily used in the manufacture of vanadium-based ferro alloys.

Production Volumes

 
 

Balco’s total production from its korba facility for the three years ended march 31, 2008

 
    Year ended March 31st
  Product 2006 2007 2008
      (tons)  
Aluminium Ingots 58,750 182,921 195,795
  Rods 64,602 72981 101,183
  Rolled Products 50931 57287 61,693
Total Aluminium   173,743 313,189 358,671
 
 
   

 
   
   
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